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五金產品生產步驟分析

2014年09月22日

      一個小小的五金產品,正如一件精美工藝品,需要歷經層層工序,方能修煉成精品。如何透過表面分辨其內在品質?惟有近距離體驗和見識生產線上的先進性和專業性,才會折服于它的優秀品質。

  五金生產的第一道工序是模具制作。在數控加工中心的數控車床,在電腦導入產品的三維文件,通過編制加工程序,在加工中心完成加工。

  接下來是鑄造工序。一般說來,低壓鑄造機,鑄造成型好,一個模具可以出多套產品,生產效率高。鑄造出來的產品壁厚均勻,密度更高,內腔比較光滑,對于大型壁薄、結構復雜的鑄件,成型更為有利,其良品率遠遠高于重力鑄造。

  第三道工序是機加工,將原材料(不銹鋼、銅料、鋁料、鐵料等),用車床、銑床、鉆床等機械按圖紙或樣品加工成為各種各樣的零件。此工序需要用到精密的儀器,刻度須精準無誤。

  第四道工序是磨拋。磨拋分為粗加工和精加工,用快速運動的砂帶對產品粗糙面進行磨削;利用拋光機的磨頭或者麻布輪的高速旋轉,對五金件表面進行加工,使之光滑明亮,增加產品的亮度和光潔度。

  磨拋工序之后,需要技術員檢測是否合格,不合格的就畫個圈返工,檢查非常嚴格。

  五金件電鍍工序,利用電解作用使金屬或其它材料制件的表面附著一層金屬膜,從而起到防止金屬氧化(如銹蝕),提高耐磨性、導電性、反光性、抗腐蝕性(硫酸銅等)及增進美觀等作用。

  為增強柔滑手感,使外型柔和,色澤雋永,頂固五金經過多層電鍍工藝之后,會進行全面的檢驗,將有瑕疵的產品返工處理,保證完整無暇。

  接下來,要裝配各項裝配工具和零部件,把加工好的五金零部件按一定的順序和技術連接到一起,成為一套完整的五金產品。這個過程,是決定產品質量的關鍵環節。

  最后檢驗產品的開關手感,提前感受用戶體驗,讓客戶第一次用產品便有高品質的享受;擦拭產品,檢驗產品的外觀,讓產品保持順滑和光潔;配上附屬配件,裝入指定包裝盒,放入外包裝箱,按流程入庫。

  高端品質的五金制作,離不開一條完整的生產線,更離不開生產人員的細心、嚴謹的工作態度!

來源:深圳市科振五金有限公司

地址:廣東省深圳市龍崗區龍城街道愛聯嶂背工業區嶂背路486號

電話:0755-89632407

傳真:13713694700

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